Formwork acceptance certificate before concreting. A guide for engineers and technicians of bridge construction organizations - Quality control in bridge construction - file n1.doc

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    ACT OF INSPECTION AND ACCEPTANCE OF THE ESTABLISHED FORMWORK

    "___" _____________________ 19 ____
    Commission consisting of:

    Representatives _________

    (positions, surnames, initials)

    Customer's technical supervision representative ___________________

    _______________

    (position, surname, initials)

    Conducted survey and acceptance of works performed by ____

    _______________________

    (name of the construction company)
    Commission charged:

    1. Installed formwork

    _________________________________________________________

    1.1. Working drawings Nos.

    Developed by __________________________________________

    With drawing on them all deviations from the design, admitted during the construction process and agreed with the design organization _____________________________ _________________

    _________________________________________________________

    1.4. Acceptance certificates of previous works No. _________________

    1.5. Geodetic inspection data of the formwork from "__" _____ 19__

    _________________________________________________________

    2. Fittings installed ________________________________

    _________________________________________________________

    2.1. Working drawings No. _____ developed by __________________

    _________________________________________________________

    (name of the design organization)

    With drawing on them all deviations from the project, admitted during the production of work and agreed with the design organization _________________________________________________________

    _________________________________________________________

    2.2. Documents specified in the list of annexes to this act.

    After reviewing the submitted documents and checking the installed formwork and reinforcement, the commission established:

    1. As of the formwork _________________________________

    1.1. Compliance with the project:

    1.1.1. Positions of the formwork in the plan relative to the design axes _________________________________________________________

    _________________________________________________________

    1.1.2. The main dimensions and marks of the formwork _________________

    _________________________________________________________

    1.2. Density of formwork panels _____________________________

    1.3. Density of joints and mates between formwork elements ____________________________________________________

    1.4. Density of conjugation of formwork with previously laid concrete __________________________________________________

    _________________________________________________________

    1.5. The formwork was insulated by means of ____________

    2. According to the state of the reinforcement:

    2.1. The armature is made of steel ________, grade ______

    In accordance with working drawings No. ____ and installed in ______

    _________________________________________________________

    (design name)

    With the following deviations _______________________________

    Called by _______________________________________________

    And agreed __________________________________________

    "____" __________________________ 19___ No. _________________________________

    2.2. Fastening of reinforcement rods at intersections is performed in accordance with the requirements of the current SNiP.

    2.3. Embedded parts are installed in the places provided for by working drawings No. _____ and have a steel grade ________________

    2.4. Welded joints of reinforcement made _____________________

    _________________________________________________________

    (joint type and welding method)

    And located in the places provided by the working drawings No. __

    2.5. Brand of electrodes and their coating _________________________

    2.6. Welding was carried out at an ambient temperature of _______ ° С

    2.7. Results of external examination of welded joints ________

    _________________________________________________________

    (indicate the compliance of the actual dimensions of the seams and overlays with the design ones, the presence of visible defects, undercuts, lack of penetration, slag inclusions, pores, cracks, etc.)

    2.8. Quality control results welds by mechanical means or physical methods (ultrasound, gamma-ray transmission) _____________________________________________

    Based on the above, the Commission decided:

    1. Accept the work on the installation of formwork, fittings and embedded parts ____________________________________________________

    (design name)

    2. Quality of work performed _____________________________

    _________________________________________________________

    3. On the basis of the foregoing, it is allowed to carry out concreting work ____________________________________________

    _________________________________________________________
    Applications:

    1. Executive estimate of the main dimensions of the formwork, its position relative to the project axes and the location of the main elements.

    2. Factory certificates No. _______ of reinforcing steel and electrodes.

    3. Acts No. ___ of control mechanical tests of reinforcing steel in the cases provided for by the current SNiP and GOST.

    4. Acts No. ________ tests of welded joints of reinforcement, performed during the manufacture of reinforcement.

    5. Acts No. _______ of acceptance of fittings manufactured at the plant or in workshops.

    6. Acts No. ______ tests of welded joints of reinforcement, performed at installation.

    7. List of welders with the number and date of each diploma.

    8. Copies or list of the document on permission of changes made to the working drawings.
    ________________________________

    ________________________________

    (signatures)

    Appendix 33
    JOURNAL No. ____ OF REGISTRATION OF THE DELIVERY OF REINFORCED STEEL

    Started "____" _________ 19___

    Completed "____" ________ 19 ___
    Responsible

    For keeping a log

    Head of laboratory________________________

    (surname, initials, signature)

    Head of production

    (surname, initials, signature)
    Place of printing

    Construction organization

    Appendix 34
    JOURNAL No. ___ REGISTRATION OF TEST RESULTS OF REINFORCED STEEL

    Responsible for logging

    Head of laboratory ____________________________________

    (surname, initials, signature)
    Started “____” _______________ 19___

    Completed "____" ___________ 19___


    Input

    Batch number

    Amount,

    Test date

    Type and brand

    GOST

    Arma class

    Diameter,

    Cross area

    Yield point

    MPa (kgf / mm 2)


    laboratory number

    t

    tany

    become

    turn steel

    mm

    section, mm 2

    standardized

    load (kgf)

    in sample

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    Temporary

    Relative extension, %

    Test for

    Other

    Zak-

    Under-

    tensile strength MPa (kgf / mm 2)

    standardized

    initial length

    length after time

    in the sample

    cold bend or bend

    other types of test

    release

    laboratory assistant letter

    standardized

    load (kgf)

    in the sample

    snatch, mm

    standardized degrees, s - mandrel thickness, D - diameter of a rod, bends (bends)

    actually kinks or kinks

    tany

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    23

    24

    This magazine laced

    And numbered _______________________ pages

    Head of production

    Technical department ____________________________

    (surname, initials, signature)
    Place of printing

    Construction organization

    "____" _______________________ 19___

    Appendix 35
    Building company

    __________________________________

    Construction _____________________

    __________________________________

    (name and

    __________________________________

    Location, km, PC)

    ACT OF INSPECTION OF REINFORCED BEAMS
    "____" _________________ 19 ___
    Commission consisting of: ______________________________________

    _________________________________________________________

    _________________________________________________________

    _________________________________________________________

    _________________________________________________________

    _________________________________________________________

    (positions, surnames, names, patronymics)

    Drew up this act to the effect that a set of reinforcing beams in the amount of ________ pieces. for block No. ______________ of superstructure No. ________________ ______ ______________________ under load __________________________________________________

    Most (overpass) ________________________________________

    _________________________________________________________

    Made of wire (twisted strands) GOST ___________________

    And equipped with anchors in accordance with the working drawings No. ____

    Developed by ____________________________________________

    (name of the design organization)

    _________________________________________________________

    _________________________________________________________

    And current regulations with the following basic data:


    According to the project

    In fact

    Wire diameter (twisted strands), mm


    Tensile strength (according to certificate No.), kg / cm 2

    The number of wires (strands) in a bundle

    Bundle design (double-loop, single-loop, etc.)

    Anchor design (anchor blocks, frame or frame-rod)

    Total number of anchors

    Anchor sprocket diameter, mm

    Anchor spiral diameter (internal), mm

    Spiral wire diameter, mm

    Number of turns in a spiral

    Coil winding step, mm

    Concrete composition for anchors

    Strength at the time of installation in the formwork, kg / cm 2

    Availability shrinkage cracks in anchors

    Replacement of __________ with _____________________________ agreed

    FROM_________________________ _______________________________

    _________________________________________________________

    _________________________________________________________

    _________________________________________________________

    _________________________________________________________

    (cm. ___________ __________________________________________ )

    Isolation of the non-working parts of the beams (behind the anchors) from adhesion to concrete made ________________________________________

    _________________________________________________________

    _________________________________________________________

    _________________________________________________________

    Deviation from the project does not exceed the permissible
    Signatures __________________________________

    __________________________________________

    __________________________________________

    __________________________________________

    __________________________________________

    __________________________________________
    Note. The act is signed by: the contractor (head of the shop), shift foreman, persons who control the quality of work (factory inspector, head of the laboratory, head of the VET).

    Appendix 36

    ___________________________________


    ___________________________________


    ___________________________________

    MAGAZINE No. ____ TENSION OF REINFORCEMENT BEAMS

    Started "____" ____________ 19 ____
    Completed "____" _________ 19 ____
    Work manager,
    in charge of tension
    reinforcement beams and
    logging ___________________________________

    (surname, initials, signature)

    Name and number of drawings

    designs _________________________

    Beam characteristic ________________

    Design Efforts: Beam Tensions

    N nk _______________________________ ts

    N lane _______________________________ ts

    N request ________ tf N p _________________ tf


    date

    №№

    Strength

    Controlling the tension and condition of the beams

    Qty

    (change)

    bundles (cana-

    concrete

    in kgf / cm 2


    Actual effort

    under tension to


    Beam lengthening

    in mm from effort


    wire (strands)

    date

    tov)

    Mini-

    Fact-

    0.2 N nk

    N p

    0.2 N nk to N nk

    torn off-

    minor

    cheskaya

    atn

    mf

    atn

    mf

    under tension

    by

    them,

    by act

    date of testing of control samples

    one side

    on both sides

    project

    with pro-cliff

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    Type and numbers of jacks _______________

    Where and when was taring done

    Manometers __________________________

    Number, date of compilation

    Executive voltage circuit ______


    Increased beam tension

    Actual tension of the bundles (ropes)

    Artist: surname, and., About.

    Survey

    and control


    Notes

    actual effort

    duration, min

    when pressing the anchor cone

    N f zapr


    when installing support washers or nuts

    foreman; shift master - surname, and., about., signature

    tension. Control results: date, surname, etc., about. and signature

    atn

    mf

    atn

    mf

    atn

    mf

    reviewer

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    Logging Guidelines
    1. In the table of the journal, the designation of efforts is adopted:

    N nk - controlled tension in the beam

    N lane - the greatest (increased) tension force

    N zapr - force in the bundle at which the anchor body is pressed

    N p - design tensile force in the beam

    The "F" index indicates the actual tension in the bundle

    2. With the same values \u200b\u200bfor the value of N nk and N p in the table, efforts are put down with their indices.

    3. In the table, each bundle is marked with an individual number; the position of the beam should be reflected on the executive diagram attached to the magazine.

    4. Entries in the journal are made in the sequence corresponding to the procedure for the production of works on tension and installation of beams.

    5. Records of the tension of the rejected beams are saved with the mark "rejected", the record of the tension of the beams installed instead of the rejected ones is made on a free row of the table in the sequence of work with the addition of the sign "instead".

    6. The number of broken wires is put down with the index "about", for example, 2 about; the number of wires with slippage is entered without an index.

    This magazine laced

    And numbered _____________________ pages

    Site manager

    (surname, initials, signature)
    Head of production

    Technical department ____________________________

    (surname, initials, signature)
    Place of printing

    Construction organization

    Appendix 37
    Building company ___________

    ___________________________________

    Construction ______________________

    ___________________________________

    (name and location,

    ___________________________________

    MAGAZINE No. ____ MANUFACTURING AND INSPECTION OF REINFORCED FRAMES FOR CONCRETING MONOLITHIC AND PRE-CONCRETE CONCRETE STRUCTURES IN CONSTRUCTION

    Responsible for manufacturing

    Reinforcement cages and maintenance

    Journal ________________________________________

    (surname, initials, signature)


    Date,

    Order-

    Name

    Brand



    Reinforcing steel

    change

    frame number

    product innovation

    products

    working drawings project

    Receipt batch number

    Certificate No.

    Arma tours class

    Type and grade of steel GOST

    Date and No. of test

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    Diameter of rods,

    Rebar sampling

    Frame weight,

    Gaba-rite

    Surname, initials

    Control

    and acceptance


    Note

    mm

    total length, r.m.

    weight, kg

    kg

    frame dimensions

    a x in mm


    foreman's signature

    control results, detected defects and instructions for their elimination

    acceptance mark, date and signature of the supervisor (shift master)

    11

    12

    13

    14

    15

    16

    17

    18

    19

    Note. This journal is kept during the manufacture of all types of reinforcing cages for monolithic and prefabricated reinforced concrete at construction sites. structures, except for prefabricated reinforced concrete frames. span structures.

    This magazine laced

    And numbered ______________________ pages
    Site manager

    (senior foreman) ____________________________________

    (surname, initials, signature)
    Head of production

    Technical department ____________________________

    (surname, initials, signature)
    Place of printing

    Construction organization
    "___" ____________________ 19___
    Appendix 38
    Building company ___________

    ___________________________________

    Construction ______________________

    ___________________________________

    (name and location,

    ___________________________________

    Formwork installation certificate - a document confirming that the form and specifications the structures comply with the requirements of the design documentation. The consequence of insufficient strength, rigidity and tightness of the formwork system is poor-quality concreting and related problems. Therefore, when conducting installation works it is necessary to strictly observe the instructions of the designers and the SNiP III-15-76 standards.

    Assembly features

    According to SNiP, formwork can be assembled from the following materials:

    • tree;
    • metal;
    • reinforced concrete;
    • plastic;
    • inflatable rubberized fabric.

    The composition of many designs involves the use of several materials. The main elements of formwork systems are shields, with the help of which they set the desired shape of the object to be concreted. Most often, installation is carried out directly at the construction site. It is also common to use solid blocks, which, after pouring concrete, are transferred to another place using lifting equipment.

    Regardless of how the SNiP formwork device is carried out, the correctness of the assembly is checked at all stages. Deviations from the design values \u200b\u200bare permissible, but they should not exceed the dimensions specified in technical documentation and standards III-15-76. For control are used measuring instruments and geodetic instruments. The reliability of the fasteners, the tightness of the joints, and the general stability of the structure are checked without fail. If at some stage of the SNiP installation of the formwork displacement or deformation is noticed, all work is stopped until the malfunction is completely eliminated. In addition to the main structure, responsible persons must control the installation of auxiliary equipment - scaffolding, scaffolding, etc.


    Stripping

    After the formwork acceptance certificate monolithic structures signed, start concreting the object. We will talk about how to fill in the mixture correctly next time. Let's go straight to the moment when it is necessary to start dismantling the system (if it is not a disposable equipment remaining in the concrete). First of all, the side elements are removed, which do not carry a serious load. This can be done when the strength is reached, at which deformation of surfaces and corners is excluded.

    The main bearing shields are removed later. The concrete mix must harden at least 70% of the design value. This is sufficient when it comes to slabs, beams and girders with a span of less than 6 m. In the case of larger objects, the SNiP formwork provides for a strength of 80%. In areas of increased seismic activity, the parameters are determined on an individual basis. The timing of stripping is determined by a special laboratory, based on the results of the analysis of concrete samples.

    Delivery of the object

    The SNiP formwork act will not be of particular importance if the object to be concreted does not pass the control check of the state commission. During this procedure, the surfaces are examined and the main geometric indicators are measured. If the representatives of the commission have doubts, additional laboratory tests are assigned.


    During the acceptance process, check:

    • the strength of concrete, as well as its water resistance and frost resistance, if required;
    • the quality of the materials used according to the certificates, passports and test results attached to them;
    • the presence of the required amount of reinforcement and the correctness of its placement (this information may be contained in the act for the formwork);
    • compliance with the configuration of the object specified in the project (holes, openings and other elements are recalculated and measured);
    • surface quality and correct seams.

    A well-assembled formwork that meets all the instructions of the designers is an almost one hundred percent guarantee that there will be no problems with the object. Poor quality of the mixture and ignoring the requirements of technology can interfere with high-quality concreting, but that's another matter. At least the geometry will be respected. Our company in Moscow offers its services for the rental and installation of formwork systems for various purposes.

    Commission consisting of:

    Representatives of ______________________

    (positions, surnames, initials)

    technical supervision representative of the customer __________________________________

    ___________________________________________________________________________

    (position, surname, initials)

    made an examination and acceptance of work performed by ____________________

    ___________________________________________________________________________

    (name of the construction company)

    Commission charged:

    1. Installed formwork _________________________________________________

    ___________________________________________________________________________

    1.1. Working drawings No. ___________________________________________________,

    developed by ___________________________________________________________

    with the application on them of all deviations from the design, admitted during the construction process and agreed with the design organization ________________________

    ___________________________________________________________________________

    1.2. Work log _________________________________________________________

    1.4. Acceptance certificates of previous works No. _________________________________

    1.5. Geodetic inspection data of the formwork from "__" ________________ 200_

    ___________________________________________________________________________

    2. Installed fittings _________________________________________________

    ___________________________________________________________________________

    2.1. Working drawings No. ______________________________________ developed by

    ___________________________________________________________________________

    (name of the design organization)

    with drawing on them all deviations from the project, admitted during the performance of work and agreed with the design organization _____________________________________

    ___________________________________________________________________________

    2.2. Documents specified in the list of annexes to this act. After reviewing the submitted documents and checking the installed formwork and reinforcement, the commission established:

    1. As of the formwork __________________________________________________

    1.1. Compliance with the project:

    1.1.1. Positions of the formwork in the plan relative to the design axes _____________

    ___________________________________________________________________________

    1.1.2. The main dimensions and marks of the formwork _________________________________

    ___________________________________________________________________________

    1.2. Density of formwork panels _____________________________________________

    1.3. Density of joints and mates of formwork elements with each other ___________

    ___________________________________________________________________________

    1.4. Density of the interface of the formwork with the previously laid concrete ________________

    ___________________________________________________________________________

    1.5. The formwork was insulated by means of ____________________________

    2. According to the state of the reinforcement:

    2.1. The armature is made of steel ______________ grade _______________

    in accordance with working drawings No. _________________________ and installed in

    ___________________________________________________________________________

    (design name)

    with the following deviations ________________________________________________

    caused by ________________________________________________________________

    and agreed ___________________________________________________________

    "__" ___________________ 200_ No. __________________________________________

    2.2 Fastening of reinforcement bars at intersections is performed in accordance with the requirements of the current SNiP.

    2.3. Embedded parts are installed in the places provided for by working drawings No. ______________________ and have a steel grade ________________________________

    2.4. The welded joints of the reinforcement are completed _____________________________________

    ___________________________________________________________________________

    (joint type and welding method)

    and are located in the places provided for by working drawings No. ________________

    2.5. Brand of electrodes and their coating ________________________________________

    2.6. Welding was carried out at an ambient temperature of _____________ ° С

    2.7 Results of external examination of welded joints ________________________

    ___________________________________________________________________________

    (indicate the compliance of the actual dimensions of seams and overlays with the design ones, the presence of visible

    ___________________________________________________________________________

    undercut defects, lack of penetration, slag inclusions, pores, cracks, etc.)

    2.8. Results of quality control of welded joints by mechanical means or physical methods (ultrasound, gamma ray transmission) _____________

    Based on the above, the Commission decided:

    1. Accept work on the installation of formwork, reinforcement and embedded parts __________

    ___________________________________________________________________________

    (designation of structures)

    2. Quality of work performed _____________________________________________

    ___________________________________________________________________________

    3. On the basis of the foregoing, it is permitted to carry out concreting works

    ___________________________________________________________________________

    ___________________________________________________________________________

    Applications:

    1. Executive diagram of the main dimensions of the formwork, its position relative to the project axes and the location of the main elements.

    2. Factory certificates No. ___________________ of reinforcing steel and electrodes.

    3. Acts No. ___________________________________ of control mechanical tests of reinforcing steel in cases provided for by the current SNiP and GOST.

    4. Acts No. _____________________________________________ of tests of welded joints of reinforcement, performed during the manufacture of reinforcement.

    5. Acts No. ______ of acceptance of fittings manufactured at the plant or in workshops.

    6. Acts No. ______ of tests of welded joints of reinforcement, performed at installation.

    7. List of welders with the number and date of each diploma.

    8. Copies or list of the document on permission of changes made to the working drawings.

    _______________________________________

    _______________________________________